ÅÒ1000 – High-precision electrochemical machines

The electrochemical machines of ÅÒ1000 models are floor-standing and are intended for die-sinking and hole-contouring technological operations. The most advanced technical decisions in the field of precision electrochemical processing are used in the machines that allows to process parts with high technological indicators from a wide range of metals and alloys, including titanium, heat resisting alloys, metal-ceramics and nanostructure materials in a one-component electrolyte fluid (8% water solution of neutral salt NaNO3).

Machines ET500-1 and ÅÒ1000-1 are executed in new modern design (2010), and by their technological capabilities are similar to the ET500 machine.

The machines can be applied in various industries for manufacturing of tools, press-tools, compression moulds, foundry moulds, and also parts of machines, devices, medical apparatuses with the area of simultaneously processed surface up to 7 and 15 cm² (for ÅÒ500-1 and ÅÒ1000-1 accordingly), which have increased requirements to accuracy (0,05 mm and less) and to the quality of a facial layer (Ra 0,2 micron and less, absence of thermal influence zone) or which have the openwork design, which is not supposing mechanical contact to the tool.

The machines can process parts with a margin error 0,01 mm and less with surface roughness on parameter Ra <0,05 micron.

The machine ÅÒ500-1/ÅÒ1000-1 technical characteristics

ParameterValue
Work table size, mm320×320
Limiting dimensions of the blank (L×W×H), mm 220×220×150
Quantity of controllable axes1 (Z)
Maximum travel, mm150
Maximum distance from the end face of the movable sleeve to the table, mm 250
Rapid motions velocity, mm/min300
Feed rate, mm/min0,001…1
Resolution the Z axis, mm0,001
Maximum pulse current, À 1000
Maximum workpiece weight, kg25
Maximum weight of the electrode tool, kg5